Storage & Distribution Plastic Component Manufacturing

Norco Plastics manufactures a diverse range of storage containers and distribution components including reinforced storage totes with sizes ranging from 12" x 8" to 48" x 32", stackable container systems with interlocking features, food-grade containers compliant with FDA regulations, logistics and transport trays with automation-compatible designs, beverage and bakery trays for food distribution, and customized storage solutions for specific industry requirements. Our large tonnage capabilities (up to 2800 ton) allow us to produce containers of substantial size that many manufacturers cannot accommodate. We work with clients to understand their operational requirements and recommend appropriate designs and materials for their specific application.

We utilize several engineering and testing approaches to ensure exceptional stacking strength and stability. Our engineering team incorporates reinforced corners, load-distributing ribs, and optimized wall thickness in container designs. We advise on appropriate materials that provide the necessary structural rigidity and compression resistance for stacking applications. Containers designed for stacking include precise interlocking features manufactured to tight tolerances (typically ±0.005") to ensure consistent and secure stacking. We perform rigorous testing including static load testing, dynamic load testing during vibration, and long-term creep testing under sustained loads. Testing is conducted across the expected temperature range to verify stacking strength isn't compromised in varying environmental conditions. These combined approaches ensure our storage components maintain their structural integrity and stability when stacked, even under challenging warehouse and distribution conditions.

Several material options can provide excellent impact resistance for storage and distribution applications. We help clients evaluate options including High-Impact Polypropylene (HIPP) which provides excellent impact resistance across a wide temperature range, making it ideal for containers subject to varied environmental conditions; ABS (Acrylonitrile Butadiene Styrene) which offers good impact strength with excellent surface finish, suited for applications that require both durability and aesthetic appeal; Polycarbonate Blends which provide exceptional impact resistance in transparent or opaque applications where visibility may be required; Glass-Fiber Reinforced Polymers which add structural rigidity and impact resistance for heavy-duty applications; and HDPE with Impact Modifiers as a cost-effective solution with improved impact performance for many general storage applications. The optimal material choice depends on the specific application requirements including temperature range, chemical exposure, UV exposure, and cost considerations. We work with clients to understand these factors and provide guidance on appropriate material options for their particular application.

Yes, we manufacture food-grade storage containers and components using FDA-compliant materials and processes. Our food-grade container manufacturing includes FDA-Compliant Materials that comply with FDA regulations for direct food contact (21 CFR 177.1520 for polyolefins and other applicable standards), temperature range considerations for containers that withstand temperatures from -20°F to 250°F (accommodating freezing, refrigeration, and hot-fill applications), USDA-Approved Colorants when color is required, proper manufacturing processes to prevent contamination during production, and comprehensive documentation to support regulatory compliance requirements. Our food-grade containers are suitable for bakery products, produce, prepared foods, ingredients, and other food industry applications. We work with clients to understand their specific food storage requirements including cleaning protocols, temperature conditions, and handling processes to provide appropriate container solutions.

With our large tonnage injection molding capabilities of up to 2800 ton, we can manufacture substantial storage containers and components. The maximum physical dimensions depend on several factors including shot size capacity (our equipment can handle up to 1000 oz of material per shot, allowing for large-volume components), maximum dimensional capabilities (generally, we can produce containers with dimensions up to approximately 48" x 48" x 36" - length x width x depth - in a single piece), larger assembled solutions (for applications requiring larger storage solutions, we can design multi-component systems that assemble into larger containers), wall thickness considerations (maximum wall thickness can range from 0.125" to 0.5" depending on material requirements and design specifications), and structural integrity (for very large containers, we incorporate appropriate reinforcement features). For specific large container requirements, our engineering team can evaluate your application and provide guidance on feasibility, design approach, and material selection to achieve the required size while maintaining necessary performance characteristics.