Large Tonnage Injection Molding Specialists in Southern California
2800 Ton
MAXIMUM CLAMP TONNAGE
FOR LARGE PART MANUFACTURING
1000 oz
MAXIMUM SHOT SIZE
FOR SUBSTANTIAL PARTS
Large Tonnage
ADVANCED INJECTION MOLDING
FOR ENHANCED PERFORMANCE
Advanced Large Tonnage Injection Molding Technology
Our facility houses advanced large tonnage injection molding machines ranging from 390 to 2800 ton of clamp tonnage, with shot capacity up to 1000 oz. Each molding machine is calibrated for precision production. This substantial clamping force enables us to produce exceptionally large plastic parts with the precision and quality our clients expect. A large injection molding process requires specialized equipment that few manufacturers maintain. Our high-capacity molding machine delivers consistent quality for large part production across multiple industries.
2800 Ton Clamp Tonnage
Our largest machine delivers 2800 tons of clamp tonnage for exceptionally large and complex parts.
1000 oz Shot Capacity
Our molding machine can deliver up to 1000 oz of material shot capacity for large part production with consistent quality.
Large Injection Molding
Specialized manufacturing process with our largest injection molding machine creating lightweight parts with exceptional strength.
Tour Our Large Tonnage Injection Molding Machine
Experience our massive 2800 ton machine in action. This advanced equipment provides exceptional clamp tonnage necessary for large-scale production. With this machine, we can produce parts requiring extreme pressure to fill complex molds with precision and consistency.
Advanced Large Part Manufacturing Technology
Structural foam molding is an advanced process that creates lightweight yet exceptionally strong plastic parts, making it ideal for large part production. At Norco Plastics, we achieve structural foam components using our high-pressure injection molding machines with specialized foaming agents that create air bubbles when heated, forming a cellular core with a solid outer skin.
Our large tonnage injection molding capabilities are perfectly equipped for structural foam parts, combining high clamping force up to 2800 ton with precise control of injection pressure and plastic melt flow. Unlike traditional low-pressure structural foam machines that use nitrogen injection, our high-pressure process with foaming agents delivers superior results through our conventional injection molding equipment. This advanced approach allows us to manufacture large plastic components with excellent dimensional stability, reduced material consumption, and enhanced structural integrity.
For applications requiring both size and strength, structural foam molding offers the ideal solution by creating large parts with thick wall sections without the sink marks, warpage, or excessive weight typically associated with conventional injection molding processes. The large tonnage process enables consistent structural foam molding quality across complex geometries and challenging design requirements, all while utilizing our high-pressure injection technology.
Benefits of Structural Foam Molding
- Exceptional strength-to-weight ratio for large parts
- Superior structural rigidity with reduced material usage
- Minimal sink marks on thick-walled sections
- Enhanced dimensional stability for large plastic components
- Excellent insulation and sound dampening properties
- Cost-effective solution for large projects
- Compatible with a wide range of engineering-grade resins
- Ideal for complex geometries and thick wall sections
Common Structural Foam Molding Applications
- Material handling containers
- Industrial pallets and dunnage
- Large equipment housings
- Automotive components
- Structural building components
- Furniture and seating
- Heavy-duty cases and containers
- Large consumer products
Advanced Large Part Production
Precision Manufacturing for Complex Large-Scale Components
Our facility specializes in large tonnage injection molding for part production, delivering exceptional quality and dimensional accuracy. With our high-capacity equipment and capabilities up to 2800 ton, we efficiently manufacture parts that require substantial material requirements. Tonnage injection molding is critical for parts with substantial material requirements.
The process requires careful control of plastic melt flow, injection pressure, and cooling parameters. Our engineers optimize wall thickness and structural integrity while minimizing material usage. We utilize advanced molding machines designed specifically for large tonnage applications, ensuring consistent production of durable large plastic components with tight tolerances and exceptional surface finish. Injection molding with our large tonnage equipment enables complex geometries not achievable with standard equipment.
Structural foam molding is another specialized process we offer for large parts that require high strength-to-weight ratios. Using our high-pressure injection molding machines with specialized foaming agents, this technique creates parts with solid outer surfaces and cellular cores, providing superior rigidity with reduced material consumption. The substantial clamping force of our equipment ensures consistent quality even with the most challenging materials and geometries. Our injection molding expertise spans decades of technical advancement in large tonnage applications.
Advanced Manufacturing Capabilities for Large Plastic Parts
Norco Plastics offers industry-leading large tonnage injection molding capabilities with clamping force up to 2800 ton. Our capabilities are industry-leading with decades of expertise. Tonnage injection molding demands exceptional precision and experience, which our team delivers consistently. Our advanced equipment and technical expertise enable the production of large plastic parts with exceptional precision and consistency. We specialize in structural foam molding techniques using high-pressure injection with foaming agents that deliver superior strength-to-weight ratios for demanding applications. With our large tonnage injection machines, we can handle projects requiring significant plastic melt volume and injection pressure while maintaining tight tolerances and excellent surface finish. General injection molding principles apply, but large tonnage requires specialized knowledge that few possess.
Get a QuoteNeed High-Capacity Large Tonnage Injection Molding for Complex Projects?
Contact us about your next project. Our facility features advanced equipment with clamp tonnage up to 2800 ton for manufacturing oversized plastic parts. Our large-tonnage injection molding capabilities set us apart from competitors. We offer both conventional injection molding and structural foam molding processes with superior quality control. Each molding machine in our facility is designed for maximum precision. Our experienced team delivers reliable production with 24/7 manufacturing capabilities.
(909) 393-4000 
